Custom Assemblies
Complete precision mechanical assemblies designed and manufactured to your exact specifications. From concept to production, we deliver integrated solutions that combine multiple components into high-performance assemblies.
Design
Concept to CAD
Manufacture
Precision Machining
Assemble
Quality Integration
Test
Performance Validation
Assembly Specializations
Our expertise spans multiple assembly types, each requiring specialized knowledge, tooling, and quality control processes.
Mechanical Assemblies
Precision mechanical systems and actuators
Typical Examples
- Linear actuator assemblies
- Rotary positioning systems
- Precision gear assemblies
- Custom valve assemblies
Tolerance Capability
±0.0001″ positional accuracy
Applications
Electro-Mechanical
Integration of mechanical and electrical components
Typical Examples
- Sensor integration assemblies
- Motor and drive assemblies
- Control valve actuators
- Measurement systems
Tolerance Capability
±0.0002″ mechanical, ±0.1% electrical
Applications
Optical Assemblies
Precision optical and photonic assemblies
Typical Examples
- Laser alignment systems
- Optical fiber assemblies
- Precision mirror mounts
- Beam steering assemblies
Tolerance Capability
±0.00005″ optical alignment
Applications
Sealed Assemblies
Hermetically sealed and pressure-tested assemblies
Typical Examples
- Pressure vessel assemblies
- Vacuum chamber assemblies
- Sealed bearing assemblies
- Gas-tight enclosures
Tolerance Capability
10⁻⁹ mbar·l/s leak rate
Applications
Our Assembly Process
From initial concept to final delivery, our systematic approach ensures successful project outcomes with predictable timelines and costs.
Requirements Analysis
Understanding specifications, constraints, and performance requirements
Design & Engineering
3D modeling, analysis, and optimization for manufacturability
Prototyping
Rapid prototype development for form, fit, and function validation
Production
Full-scale manufacturing with quality control and testing
Complete Service Portfolio
End-to-end services covering every aspect of custom assembly development, manufacturing, and support.
Design & Engineering
Complete design-to-delivery service with DFM optimization
Capabilities
- 3D CAD design and modeling
- Finite element analysis (FEA)
- Design for manufacturability (DFM)
- Prototype development
- Performance validation testing
Deliverables
Typical Timeframe
2-4 weeks for design phase
Precision Assembly
Multi-component assemblies with tight tolerance requirements
Capabilities
- Sub-micron assembly tolerances
- Clean room assembly available
- Torque-controlled fastening
- Custom tooling and fixtures
- In-process quality control
Deliverables
Typical Timeframe
1-3 weeks depending on complexity
Testing & Validation
Comprehensive testing to ensure performance specifications
Capabilities
- Functional performance testing
- Environmental stress testing
- Vibration and shock testing
- Pressure and leak testing
- Long-term reliability testing
Deliverables
Typical Timeframe
1-2 weeks for standard testing
Documentation & Support
Complete technical documentation and ongoing support
Capabilities
- Technical manuals creation
- Maintenance procedures
- Spare parts identification
- Training documentation
- Field service support
Deliverables
Typical Timeframe
Ongoing support available
Quality & Standards Compliance
Our assembly processes are designed to meet or exceed industry standards for quality, performance, and reliability across multiple sectors.
Assembly Capabilities
Advanced assembly and testing capabilities for complex projects
Ready to Start Your Custom Assembly Project?
Our engineering team is ready to collaborate on your next custom assembly project. From concept to delivery, we provide the expertise and capabilities you need.